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Smart Factory ERP

Supercharge your manufacturing operations

End-to-end visibility from raw material procurement to finished goods delivery. ERPNext Manufacturing unifies your shop floor, supply chain, and finance on a single real-time platform.

Built for global manufacturers

Whether you run a discrete, process, or mixed-mode manufacturing facility, ERPNext adapts to your production methodology. Real-time BOM costing, multi-level work orders, and IoT-ready shop floor tracking eliminate data silos and drive operational excellence.

32%
Reduction in production costs
99.2%
On-time delivery rate
45%
Less inventory carrying cost
4x
Faster order-to-delivery
Challenges

Challenges manufacturers face daily

1

Disconnected shop floor and ERP data causing delayed decisions

2

Manual production planning leading to resource wastage

3

Inventory inaccuracies resulting in stockouts or overstock

4

Complex BOM management across product variants

5

Lack of real-time cost visibility per job order

6

Compliance and traceability gaps for quality audits

Modules

Everything you need for Manufacturing

Bill of Materials

Multi-level BOMs with routing, operations, and scrap tracking. Supports configurable and phantom BOMs.

Production Planning

MRP-driven production scheduling with capacity planning and demand forecasting.

Work Orders

Create, track, and close work orders with real-time status updates and material consumption.

Quality Control

In-process and final inspection with automated QC templates and non-conformance tracking.

Shop Floor

Real-time job card tracking, machine utilization, and operator performance dashboards.

Inventory & Warehousing

Multi-warehouse management with batch tracking, serial numbers, and auto-reorder rules.

AI-Powered Features

Intelligent automation built in

AI Demand Forecasting

Predict demand patterns using historical data and market signals.

Real-Time Costing

Know your exact per-unit cost including labor, overheads, and scrap in real-time.

IoT Integration

Connect machines and sensors for automated data capture from the shop floor.

Predictive Maintenance

Reduce unplanned downtime with AI-driven maintenance scheduling.

Implementation Workflow

Our proven process gets you live in weeks, not months.

STEP 1

Discovery Workshop

Map your production processes, identify bottlenecks, and define KPIs.

STEP 2

System Configuration

Configure BOMs, work centers, routing, and production workflows.

STEP 3

Data Migration

Import item masters, supplier data, and historical production records.

STEP 4

Shop Floor Integration

Connect IoT sensors, barcode scanners, and machine interfaces.

STEP 5

Training & UAT

Hands-on training for operators, supervisors, and management.

STEP 6

Go-Live & Support

Phased rollout with 24/7 hypercare support for 90 days.

Benefits

Why Manufacturing leaders choose ERPNext

Eliminate production bottlenecks with real-time visibility
Reduce material waste with accurate BOM management
Improve on-time delivery with MRP-driven scheduling
Ensure quality compliance with automated inspections
Lower inventory costs with demand-driven replenishment
Scale globally with multi-plant, multi-currency support
FAQ

Frequently asked questions

Can ERPNext handle both discrete and process manufacturing?+

Yes. ERPNext supports discrete, process, mixed-mode, and make-to-order manufacturing methodologies with industry-specific workflows for each.

Does it integrate with existing shop floor equipment?+

Absolutely. We support OPC-UA, MQTT, and REST API integrations with PLCs, SCADA systems, and IoT sensors from all major manufacturers.

What about tax compliance for global manufacturers?+

ERPNext includes built-in tax e-invoicing and automated return filing. Our tax engine handles all global tax scenarios out of the box.

Ready to transform your manufacturing operations?

Let's build a solution tailored for your business.

Schedule a Free Consultation