Manufacturing ERP
Steel Industry
Bill of Materials

Digitising Precision Steel Forging with ERPNext

Shapar (Veraval), Rajkot, Gujarat, Global
20 admin users · 35+ shop floor employees
8 weeks

The Client

Balkrishna Steel Forge Pvt. Ltd.

Metal Manufacturing & Steel Forging

Balkrishna Steel Forge Pvt. Ltd. Facility

Implementation Solution Provider

SkyDot Infotech

Modules Implemented

Core ERPNext capabilities deployed for Balkrishna Steel Forge Pvt. Ltd..

Manufacturing

Bill of Materials

Inventory

Asset Management

Sales & Purchase

HR & Payroll

The Context & The Transformation

How we moved Balkrishna Steel Forge Pvt. Ltd. from operational silos to a unified digital enterprise.

The Challenge

Balkrishna Steel Forge operated at significant scale but relied entirely on paper job cards and fragmented Excel sheets. Manufacturing had no connection to finance, BOMs were maintained manually, production planning lacked live stock visibility, and job traceability was near-impossible. Furthermore, calculating multi-country taxes for exports required 4-5 hours of manual data entry daily.

The Solution

SkyDot ERP deployed a full-scope ERPNext solution across five functional areas, with manufacturing and BOM configuration as the critical path. The implementation connected the shop floor directly to finance, inventory, and global sales.

Bill of Materials & Manufacturing

Built multi-level, dynamic BOMs mapped to actual forging sequences. Digital job cards were configured to update inventory and production status in real time as soon as they were created on the shop floor.

Inventory & Asset Management

Unified raw material stock, in-process inventory, and finished goods into a single system. Assets across the plant—forging presses, heat treatment furnaces, tooling—were entered with AMC schedules and depreciation timelines.

International Sales & Taxation

Configured Sales & Purchase with multi-currency support, country-specific tax templates, and automatic conversion factors at the invoice level, fully automating previously manual cross-border tax calculations.

HR, Payroll & WhatsApp Integration

Streamlined HR for attendance, shift management, and payroll. Implemented direct WhatsApp Business API integration for dispatching POs, international invoices, and challans directly from ERPNext.

Measurable Business Outcomes

The quantifiable impact of implementing ERPNext for Balkrishna Steel Forge Pvt. Ltd..

4–5 hours
Hours Recovered
Saved daily through automation
8 weeks
Time to Go-Live
Including complete data migration
55+
Active Users
20 admin, 35+ employees on platform
100%
Tax Accuracy
Automated per-order international tax

"The biggest relief was the international taxation — we used to spend hours calculating the right tax for each country manually. Now it happens automatically. And being able to send documents directly from the system via WhatsApp was something we didn't expect — but now we can't imagine working without it."

M

Management Team, Balkrishna Steel Forge

Balkrishna Steel Forge Pvt. Ltd.

Explore Our Manufacturing Solutions

Discover how ERPNext's specialized modules and industry-specific architectures can transform your operations, just like we did for Balkrishna Steel Forge Pvt. Ltd..

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